The Challenge: Simplifying Production and Reducing Costs
Update 30/06/2024
A leading Australian manufacturer of rotomoulding powders and water tank components faced a challenge: a key component in their range was becoming too expensive to produce due to labour-intensive secondary processes.
This high cost was impacting sales and hindering their competitiveness in the market.
The Solution: A Streamlined Injection Moulding Approach
Ramjet Plastics was tasked with designing and manufacturing three injection moulding tools to cover a range of component sizes. Our goal was to streamline the manufacturing process, eliminate secondary operations, and reduce costs.
How Ramjet Plastics Helped:
Understanding Client Needs: We worked closely with the client to identify their specific requirements and challenges.
Innovative Tooling Design: We designed three custom injection moulding tools that optimized the manufacturing process, eliminating the need for secondary operations.
Efficient Production: Our one-process approach significantly reduced production time and labour costs, resulting in a more affordable component.
Value Delivered: Increased Sales and Market Growth
The impact of our solution was immediate and significant:
Cost Reduction: The new injection moulding process drastically lowered manufacturing costs, making the component more affordable and appealing to customers.
Sales Boost: The lower price point led to a surge in demand and sales for the product.
Market Expansion: The client was able to expand their product range and become a preferred supplier of water tank components in Australia.